CCL Provide a Fully Automated system,
To prove the system worked prior to manufacture a full functional design specification was written.
![](https://static.wixstatic.com/media/74337b_28b95c5390dc4a898957ba31c57791b6~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_28b95c5390dc4a898957ba31c57791b6~mv2.jpg)
Step 1. 2 x pallets consisting of 4 x ½ Kegs 3 stack High, will be loaded on to load area (zone1)
Step 2. Once loaded correctly, the system will be given a signal to automatically Index forward to position (2).
In Feed System: Existing process for ½ Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_b0d912042e584becbcf1174ba2ef5b70~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_b0d912042e584becbcf1174ba2ef5b70~mv2.jpg)
Step 3. 2 x pallets consisting of 4 x ½ Kegs 3 stack High, will be loaded again on to load area (zone1)
Step 4. Once loaded correctly, the system will be given a signal to automatically Index forward to position (2) & (3)
In Feed System: Existing process for ½ Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_b79f8589e95f45d99182fd2ca3cbfd70~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_b79f8589e95f45d99182fd2ca3cbfd70~mv2.jpg)
Step 5. 2 x pallets consisting of 4 x ½ Kegs 3 stack High, will be loaded again on to load area (zone1)
Step 6. Once loaded correctly, the system will be given a signal to automatically Index forward to position (2) & (3) & (4)
Step7. This process continues until the load on system is full of awaiting 4 x ½ Kegs 3 stack High pallets
In Feed System: Existing process for ½ Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_c96a12352fbc4d8ab27374b0b03ec822~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_c96a12352fbc4d8ab27374b0b03ec822~mv2.jpg)
Step 8. If the existing system is ready and empty the 4 x ½ Kegs 3 stack High pallets awaiting will start up a convoy along the system into the existing line, the load process starts again.
In Feed System: Existing process for ¼ Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_b79f8589e95f45d99182fd2ca3cbfd70~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_b79f8589e95f45d99182fd2ca3cbfd70~mv2.jpg)
Step 1. 2 x pallets consisting of 4 x ¼ Kegs 5 stack High, will be loaded on to load area (zone1)
Step 2. Once loaded correctly, the system will be given a signal to automatically Index forward to position (2).
In Feed System: Existing process for ¼ Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_3e07c0e7205740fcbd9fecde883d9d60~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_3e07c0e7205740fcbd9fecde883d9d60~mv2.jpg)
Step 3. 2 x pallets consisting of 4 x ¼ Kegs 5 stack High, will be loaded again on to load area (zone1)
Step 4. Once loaded correctly, the system will be given a signal to automatically Index forward to position (2) & (3)
In Feed System: Existing process for ¼ Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_06fd72f217b648f1828111c2ad456ef6~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_06fd72f217b648f1828111c2ad456ef6~mv2.jpg)
Step 5. 2 x pallets consisting of 4 x ¼ Kegs 5 stack High, will be loaded again on to load area (zone1)
Step 6. Once loaded correctly, the system will be given a signal to automatically Index forward to position (2) & (3) & (4)
Step7. This process continues until the load on system is full of awaiting 4 x ¼ Kegs 5 stack High pallets
In Feed System: Existing process for ¼ Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_46322222b48a426e9a5b399a6184a1ef~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_46322222b48a426e9a5b399a6184a1ef~mv2.jpg)
Step 8. If the existing system is ready and empty the 4 x ¼ Kegs 5 stack High pallets awaiting will start up a convoy along the system into the existing line, the load process starts again.
In Feed System: New process for 1/6 Kegs chain conveyors
![](https://static.wixstatic.com/media/74337b_e876212ae7124f2b96dc5e8c84ad6c6a~mv2.jpg/v1/fill/w_980,h_526,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/74337b_e876212ae7124f2b96dc5e8c84ad6c6a~mv2.jpg)
Step 1. 2 x pallets consisting of 4 x Sleeves 1 stack High, will be loaded on to load area (zone1)
Step 2. Once loaded correctly, the system will be given a signal to automatically Index forward to position (2).
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